PTEAZER™ URETHANE RETRO REAR ROLL PAN
With Reinforcement
Fits Smoothie, Single or Dual Exhaust
INSTALLATION INSTRUCTIONS
PART #PZR115U • SERIES 040502

IMPORTANT: Be sure to test fit all parts to the vehicle before painting as PTEAZER™ will not be responsible for the painting on a defective part that must be returned.

INSTRUCTIONS FOR MOUNTING PTEAZER™ Urethane REAR ROLLPAN

NOTE: Urethane parts should not subjected to baking ovens as they may warp or lose their original shape. Urethane parts should be air dried only.
BAKING OVENS WILL VOID ALL WARRANTIES.
TEST FIT ALL PARTS BEFORE PAINTING.

TOOLS REQUIRED FOR INSTALLATION 7 MM SOCKET 10MM DEEP SOCKET WRENCH 13 MM SOCKET WRENCH FLAT HEAD SCREW DRIVER

STEPS:
1. DISCONNECT ORIGINAL BACKUP LIGHTS. If necessary disconnect the wiring harness clips from the reinforcement bar.
2. OPEN REAR LIFT GATE
3. REMOVE PLASTIC SCUFF PANEL to access bumper bolts.
4. REMOVE PLASTIC GROMETS to access bumper bolts.
5. REMOVE ORIGINAL BUMPER COVER. Save original nuts to use with new rollpan.
6. REMOVE ORIGINAL REINFORCEMENT. Save original screws to use with new reinforcement.
7. TEST FIT PTEAZER URETHANE ROLL PAN before proceeding to painting instructions #16.
IMPORTANT--Minor adjustments may be required prior to primer and paint.
8. Depending on Exhaust Outlets required, openings need to be cut out following the lines marked on inside of rollpan using a jig saw or cut-off-wheel. Sand smooth using 400 grit sand paper.
9. Attach four center angle brackets to the factory cover slotted mounting holes on the rear body panels using factory nuts from the old cover. NOTE: The brackets should be snug but not tightened yet, as you may need to adjust them up or down to align the roll pan.
10. INSTALL THE PTEAZER REINFORCEMENT using original factory mounting locations.
11. Attach factory back-up lights to the threaded inserts on roll-pan using supplied screws and washers. (Only the clear lens will be visible through the tear-drop openings. It may be necessary to enlarge the mounting holes slightly in the original back up lights when fitting to the PTEAZER Rollpan. This can be done using a small drill or rat tail file.
NOTE: Remember to plug in the license plate lamp before mounting the roll pan.
12. Two people need to hold the new roll pan in place to avoid scratching the vehicle. When the sides are attached, drill a hole in the center of each of each of the four angle brackets, carefully drilling through the top edge of the roll pan into the brackets. Now slide angle brackets up or down as necessary to align rollpan with rear hatch. Using the Phillips head screws supplied, attach roll pan to brackets. IMPORTANT: Do not over-tighten the screw as this will result in bending the rollpan and may cause warping or waviness.
13. Drill holes for fender liner screws and attach fender liner.
14. For additional security, MOUNT THE ANGLE BRACKET behind the license plate housing using screws supplied. Hold bracket flush against center of license plate housing on the back side of the roll pan and screw up into the floor of vehicle. Drill one hole through the rollpan into the bracket and attach with the Phillips screw provided.
15. For the Smoothie Roll Pan only: You must remove factory muffler for installation of a smaller rear muffler with a turn-down tailpipe. (Approximately $ 75.00 at local shop).
IMPORTANT: Be sure to keep tailpipe at least one inch from rollpan.

16. URETHANE PARTS PREPARATION, PAINTING INSTRUCTION

IMPORTANT: Be sure to test fit all parts to the vehicle before painting as PTEAZER™ will not be responsible for the painting on a defective part that must be returned.

· SAND edges as necessary.
· WASH paintable surfaces with 3M #7447 Scotchbrite pad, TSP and warm water.
· SAND the paintable surfaces with 320 wet or dry - at this point the surface should appear to be a dull medium gray and scratched surface.
· CLEAN paintable surfaces with either Dupont 2319S or Sherwin Williams #R7K157 pr R7K158 or equivalent.
· FILL any slight surface imperfections, if applicable, with "Evercoat" glazing putty and sand smooth.
· APPLY Dupont #2322 or Sherwin Williams P6C61 adhesion promoter or equivalent.
· APPLY Basecoat/clear coat following the paint manufacturer's recommendations for painting flexible polyurethane plastic.

Note: Some painters prefer, after cleaning the surface, to apply Dupont "Variprime" (or equivalent), let dry and scuff with a Scotchbrite pad and then apply basecoat/clear coat.

For technical assistance, please call our toll-free telephone number 877-783-2937.

IMPORTANT INFORMATION:
PTEAZER INC. warranties all parts 100% prior to painting or installation. Please report any shipping or other damage immediately upon opening of package. All damages must be reported within 5 days of receipt. Toll-Free Tel: 877-783-2937

PTEAZER™ parts and accessories are protected by trademark, copyright and patent. Any attempt to reproduce, or otherwise copy any part or accessory will be aggressively prosecuted to the fullest extent of the law.

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